InsulPro sources the best polyester fibres. An optimal blend of fibres for each product is created from a mixture of highly technical fibres for extra performance, recycled fibres for sustainability, and bi-component fibres for bonding.
For example with our ceiling product, the fibre are blended to create a blanket of fibres. InsulPro has different technologies to achieve this. The blanket then passes into a thermo bonding oven where hot air is blown through it. This melts the outside sheath of the bi-component fibre which then bonds the remaining fibres in the matrix together. Rollers inside the oven also control the product density and thickness.
After cooling and leaving the oven, product is then cut to size, weighed, vacuum packed and labelled.